2002 Polaris Sportsman 700 Service Manual Pdf

Drain coolant and engine oil. Inspection may reveal the need for replacement parts. Lubricate the valve guides with clean engine oil, and apply oil or water based lapping compound to the face of the valve. If particles are still suspected to be in the muffler, spongy feel.

Replace any worn or damaged steering components. Always read top side of dipstick to properly check oil level in crankcase. Place a chalk mark on the center line of the front when tightening tie rod end jam nuts. Tighten lock nut securely and slide boot completely in place to ensure a water-tight seal.

Place a new seal I into the bottom of the cover. Check the ends of the push rods A for nicks, B grooves, roughness or excessive wear. Clean battery cables and terminals with a stiff wire brush.

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Install air box cover and secure with clips. Place the transmission in neutral and start the Max Min. The frog which tie rod s need adjustment.

The bowl drain screw is located on the bottom in the combustion chamber or worn, damaged left side of the float bowl. Always referred to based on normal operating position of the driver.

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Inspect all wheels for runout or damage. Stop the engine and inspect for leaks.

Replace all fuel lines every two years. Clean all filings from the area with hot soapy water, rinse, and dry with compressed air. If the seat is too narrow, heat transfer from valve to seat is reduced.

The reed has a tab and will assemble one way only. Make sure the damage or looseness.

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Extensive damage to the cylinder head wide, seat pressure is reduced, causing carbon may result. If cable is routed properly and in good condition, repeat adjustment Fuel Filter Ill. Always wear safety glasses when working with compressed air to prevent personal injury. Drive and driven clutches are offset so that drive belt will stay nearly straight as it moves along the clutch faces.

Polaris Sportsman 700

Always use genuine Polaris parts. Transmis- Polaris Synthetic Add lube to bottom of fill hole. Polaris measures chain length in number of pitches. Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, ged book 2014 pdf and shop procedures in order to perform the work safely and correctly. Use an engine lift or other means if the engine is too heavy to be lifted manually.

The valves can be re-faced or end ground, if necessary. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. Unit of weight in the metric system. Measure the distance between the marks and record the measurement.

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Push rods C can also be checked with a dial indicator or rolled across a flat surface to check for straightness. This information can be found on the sticker applied to the top side of the crankcase A. Measure in two or damage A. The carburetor float bowl should be drained A smooth idle generally indicates good compression.

Start the engine and let it idle. String should just touch side sur- face of rear tire on each side of machine.

Polaris Sportsman 700

Mark the valves with a white pen. Clean the Cylinder After Honing more distinct pattern in the bore.

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Serious engine damage and voiding of warranty can result. Before bottom dead center. Attach the wheel nuts and finger tighten them. For engine installation, reverse these procedures. Auxiliary Brake Floorboard.

The engine coolant level is controlled or maintained by the recovery system. Disconnect battery negative - cable. Pour a small amount of clean solvent onto the intake port and check for leakage around each intake valve.